We address your frequently asked questions
Here you will find answers to the most common inquiries about our equipment and services. If you have any questions that are not covered here, please feel free to contact us; we are here to assist you.
General
How complicated is it to integrate an automatic loading and unloading system to our CNC machines?
It is not as complicated as it seems, but it requires previous study. It is necessary to evaluate the available space, the communication interfaces of the CNC machines and the types of parts to be handled. Many current solutions are modular and adaptable.
Does automation imply that we need to modify our current parts or processes?
Not always, but in some cases it is advisable to make small adjustments to facilitate automated handling, such as standardizing pallet dimensions, adding clamping points or using specific fixtures.
Can we start small and scale up later?
Yes, it is highly recommended. Many automation projects are designed with scalability in mind, starting with a pilot cell or automating a specific process, and then expanding automation to other areas.
Can we use the same robots for several different operations?
Yes, many systems are reprogrammable and allow automatic or manual tool changers to switch between tasks. This maximizes robot utilization and improves flexibility.
What training will our personnel need to operate automated systems?
The level of training varies, but generally requires training in basic robot operation, alarm interpretation, simple programming and preventive maintenance. Today's systems are increasingly intuitive.
Equipment Selection
How do we know if our process is a candidate for automation?
We analyze repeatability, production volume, task complexity and return on investment (ROI). If the tasks are repetitive, physically demanding or prone to human error, they are probably candidates for automation.
Should we choose cobots or traditional industrial robots?
It depends on the application. If we need close human-robot collaboration, cobots are ideal. If high speed, high load or hazardous environments are required, traditional industrial robots are more suitable.
What type of inspection can be automated with machine vision?
We can automate basic dimensional inspections, presence/absence of components, verification of surface defects (such as scratches, cracks) and code reading (DMC, QR, barcodes).
What types of parts or materials can be handled by robots or cobots?
Most materials such as aluminum, steel, plastics, titanium and composites can be handled. The important thing is to consider the weight, geometry and whether any special treatment is required for gripping (such as special grippers or vacuum).
Productivity
How does automation impact part quality?
It generally improves quality, as human variation is reduced. In addition, vision systems can detect defects that would go undetected in a manual inspection.
How does automation affect the safety of our plant?
Properly implemented, it significantly improves safety by eliminating or reducing operator exposure to hazardous or repetitive tasks. Safety systems such as sensors, light barriers and safe stopping zones can also be integrated.
How quickly will we see a return on investment (ROI)?
Generally between 12 and 36 months, depending on variables such as: number of shifts, current labor costs, defect rate, cycle time savings, and quality improvements.
What competitive advantages can automating our processes give us?
Improved delivery times, cost reduction, higher consistent quality, better utilization of personnel, greater production flexibility and positioning as an innovative company in the market.
Is it possible to integrate automation with our ERP or production management system?
Yes, more and more solutions allow connection with ERPs or MES (Manufacturing Execution Systems), which facilitates traceability, order scheduling and real-time monitoring.